Chocolatiers and private label chocolate brands order bar packaging from Custom Cardboard Boxes in three formats: tuck-end boxes, sliding drawers and full-wrap sleeves. Each is sized around your wrapped bar and printed in full colour, with a window, foil or embossing as options. You can run more than one format in the same order, starting from 100 units per format.
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Printed cardboard packaging sized around the chocolate bar inside, not a stock template. Tuck-end boxes, sliding drawers and full-wrap sleeves for chocolatiers, private label brands and event chocolate runs across Australia.
Three cardboard formats covered on a single page. Tuck-end folding boxes for everyday retail bars and most chocolatier runs. Sliding drawer boxes for premium gift lines that want a slow-reveal unboxing moment. Printed cardboard sleeves over an existing wrapper for limited-edition releases, seasonal drops and collaboration runs. All three sized around the bar inside.
Every box and sleeve is dieline-cut to the exact dimensions of your wrapped chocolate bar, with a small clearance allowance so the wrapped bar slides in cleanly without slack. No stock size range; no adjusting your bar to fit a generic box. Send wrapped-bar length, width and depth, and the dieline is built around them.
Full-colour printing across all panels of the chocolate bar box, including the tuck flaps and the inside surface that lands in the buyer's eye on opening. Suitable for hand-illustrated bar artwork, photographic cocoa-pod imagery, brand-pattern prints and saturated single-colour packs. Logo edges stay crisp on close inspection.
Detail finishes that give a chocolate bar wrap a premium retail read. Metallic foil on the brand mark or cocoa-percentage callout. Spot UV over a hand-drawn pattern. Embossing on the wordmark for a tactile lift the buyer feels before they open it. Finishes combine where the artwork suits.
Three substrate families covering most chocolate bar packaging briefs. Kraft for bean-to-bar craft positioning and natural-looking single-origin lines. White card for full-coverage colour photography and saturated brand prints. Recycled cardboard for eco-positioned brands. We talk through which fits the artwork and the price point before plates lock in.
Two-pack, three-pack and six-pack carton configurations for chocolate gift sets, hamper inclusions and seasonal multi-flavour drops. A divider insert between bars stops them sliding across each other in transit. The outer box prints to the same brand spec as the single-bar boxes, so the gift pack reads as part of the same family.
Optional window cut-out on the box face so the wrapped bar is visible at retail without opening the carton. Clear PET film backs the cut-out for protection. Inner-printed surfaces are also possible: an artwork message on the inside of the lid, or a colour wash on the tray under the bar that shows when the drawer slides open.
Minimum order is flexible. We recommend 100 units per format and per flavour as a starting point, so a three-flavour single-bar range starts at 300 units total split across three SKUs rather than 100 mixed. Subscription chocolate brands and one-off event runs sometimes start lower; flag the quantity at brief stage.
Production runs 8 to 10 business days from proof approval, plus 3 to 5 days transit. Free shipping covers metro and regional addresses Australia-wide. From signed-off proof to delivered packaging usually lands inside the two-to-three-week window. Submit briefs at least four weeks before launch dates or seasonal windows. Rush plans are available where Easter, Christmas or wedding deadlines land tighter than standard production allows.
Browse the answers below, or get in touch and we will be happy to help.
Three cardboard formats are covered on this page: tuck-end folding boxes, sliding drawer boxes and printed cardboard sleeves over an existing inner wrap. All three are made from cardboard or kraft, printed in full colour with foil, spot UV and embossing options, and sized around the wrapped bar dimensions you supply at brief stage.
Every box is dieline-cut to your wrapped-bar dimensions with a small clearance allowance so the bar slides in cleanly without slack. Send the length, width and depth of the wrapped bar, and the dieline is built around those measurements. There is no stock size range; every chocolate bar box is custom.
Yes, where direct contact applies. Most chocolate bars sit inside an inner foil or paraffin-paper wrap, so the outer cardboard does not touch the chocolate and standard print-receptive board is fine. If your bars sit directly against the cardboard, flag it at brief stage and we spec food-safe board and food-safe inks accordingly.
Yes, a window cut-out on the box face is a popular option for retail chocolate brands wanting the wrapped bar visible without opening the carton. Clear PET film backs the cut-out to protect the chocolate and keep it dust-free. Window placement, size and shape are all custom; common positions include the front face and the side panel.
Minimum order is flexible, with 100 units the recommended starting point per format and per bar SKU. A three-flavour single-bar range typically starts at 300 units total, split as 100 per flavour, which keeps each artwork's print spec dialled in. Smaller event runs and pilot batches are sometimes possible; flag the quantity at brief stage.
Production runs 8 to 10 business days from digital proof approval, plus 3 to 5 days transit anywhere in Australia. For chocolate launches tied to a specific date (Easter, Christmas, Valentine's Day, a wedding, an event drop), submit the brief at least four weeks ahead so the standard timeline holds. Rush production is available for tighter deadlines, priced separately on the quote; flag the date when you brief us and we will confirm whether we can hold it.
Yes. Most chocolatiers eventually run more than one format and order them together: tuck-end boxes for the everyday retail line, sliding drawers for the premium gift line, sleeves for seasonal drops. Brief all formats at once through the quote request form and the formats are produced in parallel where the artwork is ready.
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Brilliant experience from start to finish
“I'd been searching for a packaging supplier for my new skincare line and Custom Cardboard Boxes absolutely delivered. Sophie walked me through the whole process, from choosing the right box style to finalising the artwork. She was incredibly patient when I kept changing my mind on colours and never once made me feel like a hassle. The finished product looks unreal. The print quality is spot on and my customers have been commenting on how premium everything looks. Couldn't recommend them more highly.”
Tegan O'Sullivan
Top-notch custom mailer boxes for our coffee brand
“We've just received our first order of custom mailer boxes and honestly, they've exceeded all expectations. Working with Ethan was an absolute pleasure. He was super responsive, always kept us in the loop, and even suggested a few tweaks to our design that made the final product look way more professional. The turnaround time was faster than we expected and the pricing was very competitive. We'll definitely be ordering again for our next roast release.”
Jarrod McLeod
Charlotte was absolutely fantastic
“Charlotte was absolutely fantastic to work with. As a small business owner just starting out with handmade candles, I had no idea what I needed in terms of packaging. She took the time to explain all the different options, helped me pick the right size and material, and the design team nailed my artwork on the first go. The boxes arrived in perfect condition and they look gorgeous. My brand feels so much more legit now. Thank you, Charlotte!”
Mia Chen
Exceptional quality and service, highly recommend
“We've been working with Custom Cardboard Boxes since we launched our botanical skincare range and they've been nothing short of brilliant. Liz has been our main contact and she's always gone above and beyond to make sure everything is sorted. The print quality on our boxes is crisp, the colours are bang on, and the packaging feels really sturdy and premium. We've tried other suppliers before but none have come close to the level of service and quality we get here. Will not be going anywhere else.”
Wild Honey Botanicals
Great product, slight delay on shipping
“The boxes themselves are fantastic. Really well made, colours came out perfectly, and the design team were really helpful during the proofing stage. Tom was great to deal with and answered all my questions promptly. Shipping took a touch longer than originally quoted, but I understand these things happen and the end result was well worth the wait. Overall a really positive experience and I'd still recommend them to anyone looking for custom packaging.”
Ben Kirkpatrick
Made my small business look like a big brand
“I recently launched my first range of protein bars and needed packaging that would really stand out on shelves. Michael was so helpful and patient as we worked through different design concepts and box styles. He even helped me adjust my artwork to make sure the print came out perfectly. When the boxes arrived, I was absolutely stoked. They look incredibly professional and the quality is outstanding. Custom Cardboard Boxes has genuinely taken my brand to the next level. Can't thank them enough.”
Priya Naidoo
Perfect custom belly bands for our soap range
“We ordered custom belly bands for our artisan soap range and they turned out beautifully. Amie was our point of contact and she was lovely to deal with. Really communicative and made the whole process dead easy. The print quality is crisp, the fit around our bars is spot on, and they've given our products such a polished, professional look. The pricing was also very reasonable compared to what we were quoted elsewhere. Already planning our next order!”
Samantha Russo
Fast turnaround and outstanding results
“We needed custom packaging for a product launch and were working to a really tight deadline. Eric was brilliant. He got everything sorted quickly and kept me updated every step of the way. The auto-lock boxes we ordered are sturdy, the print is sharp, and the whole unboxing experience looks premium. I was genuinely impressed by how fast they turned everything around without compromising on quality. Will absolutely be using Custom Cardboard Boxes for all our future orders.”
Daniel Whitmore
Excellent service, Kevin was a legend
“This was our first time ordering custom packaging and we were a bit nervous about the whole process. Kevin put us at ease straight away. He was super communicative, explained everything clearly, and made brilliant suggestions that improved our original design. The finished boxes look absolutely mint and arrived right on schedule. Our customers have already been raving about the packaging. Honestly couldn't have asked for a better experience. Cheers, Kevin!”
K. Nguyen
Really happy with the end result
“Ordered custom gift boxes for my online boutique and the quality is lovely. The cardboard is thick and sturdy, the printing is sharp, and the colours match my branding perfectly. Davis was my main contact and he was really easy to work with. Always quick to reply and happy to help with any changes. The only minor thing was a small delay getting the initial proof back, but once that was sorted everything moved along smoothly. Would happily order from Custom Cardboard Boxes again.”
Olivia Hart
Branded product sleeves and belly bands that wrap boxes, bottles and bundles. Full colour printing for Australian brands, with free AU-wide shipping.
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Custom printed belly bands for soap, candles, chocolate, gift boxes and retail bundles. Paper and cardboard bands from 100 units, free AU shipping.
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Premium sliding tray and sleeve boxes printed with your branding, made for luxury products, gifts and retail. Free shipping across Australia.
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Printed folding boxes that ship flat and assemble in seconds. Made for retail display and e-commerce, from 100 units with free shipping in Australia.
View productMore about custom chocolate bar packaging
Most chocolate bar buyers fall into one of three patterns. The bean-to-bar maker building a small Australian craft brand who wants packaging that signals craft with a print spec sized to a short run. The private-label brand printing chocolate bars under their own label for retail or hamper inclusion. The event or wedding planner running a one-off chocolate bar favour with branded artwork.
Each one wants different things from the same product. The chocolatier cares about the wrap-and-wrapper aesthetic, paper texture, and a print that does not flatten the artwork. The private-label brand cares about cost-per-unit at scale and a print spec that holds across re-orders. The event planner cares about a fast turnaround and a single hero design printed cleanly on a small run.
What they share: chocolate bars are a slim, flat-ish product. The packaging has to wrap that shape closely without slack inside, otherwise the bar slides around in transit and the buyer assumes the chocolate is broken before they open it. We size every box and sleeve to the actual wrapped-bar dimensions you give us, not a stock template. The same sleeve concept applied to non-chocolate products is covered on our printed cardboard sleeves page, useful for brands packaging coffee, soap or grooming bars alongside their chocolate range.
The three formats this page covers each suit a different buyer experience.
Tuck-end boxes are the workhorse. A flat-pack carton that folds into a slim rectangular box with tucked flaps top and bottom, sized around the wrapped chocolate bar inside. Cheap to produce at low volume, fast to assemble by hand, and easy to print full bleed across all four panels plus the top and bottom flaps. This is the default for most chocolatiers and most retail-shelf chocolate runs. For the same construction in a more general context, see our tuck-end folding cartons page.
Sliding drawer boxes step up the unboxing feel with a tray that pulls out drawer-style. A printed outer sleeve and a separate inner tray reveal the bar as the tray slides out, the unboxing moment chocolatiers tend to chase for premium retail and gifting lines. Cardboard construction, flat-shippable, and priced for small runs.
Sleeves are the lightest option. A printed cardboard wrap that slides over a chocolate bar already wrapped in foil, paper or biodegradable inner film. The branding sits on the outer sleeve while the inner wrap protects the chocolate. Useful for brands keeping costs down, for collaborations where the inner wrap is co-branded, and for limited drops where the sleeve gets swapped between editions while the inner format stays the same.
Most chocolatiers eventually run more than one format. The everyday line in tuck-end boxes; a hero gift line in sliding drawers; seasonal or limited drops in sleeves over the standard inner wrap.
All three formats are cardboard. The substrate options are standard cardboard for everyday print runs, kraft for natural-look brands and bean-to-bar craft positioning, and white card for full-coverage colour photography on the artwork. Cardboard pairs cleanly with foil stamping, spot UV and embossing so the box reads premium at retail and on gift shelves alongside higher-priced confectionery brands.
Food contact is worth flagging early. A chocolate bar inside an inner foil or paraffin-paper wrap does not touch the outer cardboard, so standard print-receptive board is fine. If the brief involves direct contact between the chocolate and the cardboard (rare for bars but more common for filled chocolate trays), we spec food-safe board and food-safe inks at quote stage so the right materials go into production.
Print finishes available include matte and gloss lamination, spot UV for selective high-gloss areas, foil stamping for metallic accents, and embossing or debossing for tactile lift. Foil and emboss together is the most common request for premium chocolate brands aiming to stand out on shelf alongside higher-priced confectionery, with the tactile lift carrying the premium read.
Sizing follows the bar. Send the wrapped-bar dimensions and the dieline is built around them with a small clearance allowance for the wrapped product to slide in cleanly. Multi-bar boxes (two-pack, three-pack, six-pack) are also covered, with a divider insert added between bars where the format calls for it. For the sliding-drawer variant, the inner tray and outer sleeve dimensions are calculated together so the drawer pulls smoothly without binding. Our printed sliding drawer boxes page covers the same construction in a non-chocolate context.
Send the brief through the quote request form: wrapped-bar dimensions, preferred format (tuck-end, sliding or sleeve, or all three if you are not sure), substrate preference, finish list, quantity per format and any artwork files or sketches. We come back within a business day with pricing, format recommendations if you have not picked yet, and a production timeline.
Once you approve the quote, we send a digital proof showing the layout, dieline and any finish callouts. Approve the proof and production runs 8 to 10 business days, then 3 to 5 days transit anywhere in Australia at no charge. For chocolate brands tied to a launch date, a wedding date or a seasonal window (Easter, Christmas, Mother's Day) we recommend submitting the brief at least four weeks before you need the packaging on hand. Where the deadline lands tighter than that, rush production is available and priced separately on the quote, useful for last-minute event drops or seasonal tail-end runs.
Minimum order is flexible, with 100 units the recommended starting point per format. For a chocolatier running multiple bar flavours, that means 100 of each flavour rather than 100 in total, which keeps each SKU's print spec dialled in. Subscription chocolate brands and event runs sometimes start lower; flag the quantity at quote stage and we will work out what is feasible.
Physical samples are available before bulk production. A sample shows the print, the substrate texture and the box construction in your hand. Sample fees scale with the finish list; digital proofs are included free. Reorders use the same artwork and print spec as the first run, though each batch still runs the full 8 to 10 day production cycle, so plan reorder timing the same as the original. For brands running multiple chocolate SKUs that share a print spec across flavours, our branded printed boxes service covers brand-colour consistency within a single production batch.
